Cleaning and finishing flame-cut parts is one of the most labour-intensive and high-risk tasks in manufacturing. Traditional methods not only demand significant physical effort but also pose a high risk of injury and inconsistent results. Introducing the SUPERIOR GrindX – a groundbreaking robotic grinding system that combines advanced vision technology and AI to take over these demanding tasks. From deslagging and edge rounding to achieving preparation grade P3 compliance, GrindX delivers unmatched precision, safety, and efficiency, revolutionising how flame-cut parts are processed.
Key Advantages:
- Increase in productivity. The GrindX grinding robot utilises advanced 3D vision to identify the sheet metal parts and their contours. Upon recognition, the robot autonomously picks up the flame- or plasma-cut piece, selects the appropriate tool, and begins the processing task with precision and efficiency without any programming or teaching.
- Standard-compliant preparation. Meeting the requirements for processing thermally cut edges by ISO 8501-3 and ISO 12944-3 can be a highly labour-intensive task. With mandatory minimum radii of R2 and reworking of the cut surfaces, the process can be complex and time-consuming. However, for the GrindX, this is no challenge. Achieving preparation grade P3, including precise edge rounding and surface reworking, is effortless with robotic grinding.
- 100% consistent quality. Robotic grinding not only lowers your overall costs but also ensures higher, more consistent quality. The system automatically monitors grinding tool wear, further enhancing efficiency and reliability.
Technical Specification:
| Category | Specification |
|---|---|
| Part Weight | Minimum: 5 kg, Maximum: 200 kg (IRB 6700/245/3.00) Up to 750 kg with optional Easy Transfer |
| Part Size | Minimum: 200 × 200 mm Maximum: 1100 × 700 mm (1750 × 700 mm with Easy Transfer) Optionally larger with specific layout/gripper configurations |
| Part Thickness | Minimum: 10 mm |
| Material | Steel (ferritic) |
Part Details:
| Feature | Specification |
|---|---|
| Round External Shapes | Minimum Ø 300 mm, Maximum Ø 700 mm (GrindX 200) |
| Round Internal Shapes | Minimum Ø 25 mm, Maximum Ø 700 mm |
| Notch Size | Minimum: 20 × 20 mm |
| Inner Corner Radius | Minimum radius: 8 mm |
Technical Requirements
| Requirement | Specification |
|---|---|
| Footprint (L × W × H) | Minimum: 7.5 × 6.8 × 3.8 m Preferred: 8 × 8 m |
| Floor | Standard industrial floor; no foundation required |
| Electrical | 400V 3P+N+PE, 50 Hz 20 kVA, CEE 5P 32A C32 fuse, 6 mm², 2.1 kW – 16 kW peak |
| Compressed Air | 6 bar, 1000 l/min |
| Lighting Conditions |
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| Connectivity | Ethernet/IP, Internet access |
The GrindX is the ultimate system for efficient slag removal, deburring, rounding, and oxide layer elimination.
- Efficient Material Handling: Parts are supplied on Euro pallets, ensuring streamlined operation. The system can handle sheet metal parts weighing up to 200 kg autonomously. For heavier components, up to 750 kg, the EasyTransfer system provides seamless integration.
- User-Friendly Interface: Operated via a PC-based interface, the system is intuitive and requires no programming.
- Automated Versatility: The GrindX automatically performs necessary gripper and tool changes, utilising a variety of standard Easy Grippers. Custom grippers can also be manufactured upon request.
- Cost-Effective Tooling: Compatible with a wide range of standard and affordable grinding tools, the system offers flexibility and savings.
