SUPERIOR EdgeBlast Single Wire Shotblasting Machine

SUPERIOR EdgeBlast Single Wire Shotblasting Machine

For wire manufacturers, consistent surface preparation is critical to drawing speed and die life. The SUPERIOR EdgeBlast Single Wire Shotblasting Machine is a specialised inline system designed to mechanically descale single strands of wire, rod, and profile material.

Unlike chemical pickling, this machine offers an environmentally friendly, dry process that integrates directly into your existing drawing line. By utilising specialised internal guide plates, the EdgeBlast Single Wire concentrates the abrasive stream onto the wire’s surface, ensuring maximum energy efficiency and high throughput speeds for round, hexagonal, and square profiles.

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  • The SUPERIOR EdgeBlast Single Wire Shotblasting Machine is engineered to replace or augment traditional pickling lines in the wire industry. It is the ideal solution for processing continuous strands of carbon steel, stainless steel, and alloy wire immediately prior to drawing or coating.

    The EdgeBlast Single Wire Advantage. Efficiency in wire blasting comes down to focus. Standard machines waste energy blasting space. The Superior WireBlast solves this with Concentrated Stream Technology.

  • Targeted Impact: The machine features integrated protection plates that narrow the blast zone, channelling the steel shot directly onto the wire. This results in a higher cleaning impact per kilowatt of energy used.
  • Versatile Profiling: Designed to handle more than just round wire, the system’s guide rollers ensure stability for square, hexagonal, and flat wire profiles, preventing twisting or vibration during high-speed travel.

Applications | Wire Drawing | Spring Manufacturing | Cold Heading | Surface Finishing

Technical Data

Specification SIW 30 SIW 60 SIW 75 SIW 90 SIW 120 SIW 150 SIW 180
Working speed for wire Ø5mm Sa3 [m/min] 30 60 75 90 120 150 180
Blast wheel motor power [kW] 3×7.5 3×11 3×18.5 3×22 3×30 3×37 3×45
Allowable wire diameter [mm] 3 ÷ 30 5.5 ÷ 32 5.5 ÷ 32 5.5 ÷ 32 5.5 ÷ 32 5.5 ÷ 32 5.5 ÷ 32

Seamless Line Integration. The EdgeBlast Single Wire is built to keep up with your drawing bench:

  • Synchronised Speed: The blasting cycle is fully adjustable to match the line speed of your drawing machine, ensuring that every meter of wire receives the same consistent finish.
  • Inline Ready: Compact and enclosed, it fits easily between uncoilers and drawing machines. We can also supply integrated wire rolling and unrolling devices for a complete turnkey entry system.

Key Features & Customisation

  • Guide Rollers: Heavy-duty, wear-resistant rollers guide the wire precisely through the “hot spot” of the blast stream.
  • Environmental Compliance: Eliminates the need for hazardous acids associated with chemical descaling, creating a safer workplace and reducing disposal costs.
  • Adjustable Intensity: Turbines can be equipped with frequency regulators to fine-tune the surface roughness (Ra), critical for ensuring proper lubricant adhesion in subsequent drawing steps.

Related Products

  • SUPERIOR EdgeBlast Plates & Profiles Shotblasting Machine

    SUPERIOR EdgeBlast Plates & Profiles Shotblasting Machine

    Engineered for the continuous high-volume processing of steel plates, profiles, pipes, and composite welded structures, the <b>Superior EdgeBlast Plates & Pipes Shotblasting Machine</b> sets a new standard in surface preparation. Unlike standard pass-through machines, the EdgeBlast system utilises strategically positioned high-power turbines to ensure complete abrasive coverage, even on complex "H" and "I" beams, cleaning both top and bottom surfaces simultaneously.
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