Kistler TCM Series PLC-Controlled Pipe Cutting Machine

Kistler TCM Series PLC-Controlled Pipe Cutting Machine

Specialised 3-axis, PLC-controlled pipe cutting machine engineered for high-precision pipeline construction using oxy-fuel or plasma procedures. This robust system accommodates pipe diameters ranging from 25 mm to 630 mm and lengths up to 6,000 mm, supporting heavy-duty workpieces up to 5,000 kg. Designed for maximum operational efficiency, it utilises user-friendly software for complex tasks like T-joints and mitre cuts, requiring no prior PLC knowledge from the operator.

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The KISTLER TCM Series provides an advanced solution for precision pipe cutting, specifically tailored for the exact creation of branches and penetrations occurring in pipeline construction. Operating on a Siemens S7 PLC with high-performance SEW-Eurodrive components, the machine manages three distinct axes: pipe rotation (X), torch carriage travel (Y), and torch tilting for beveling (Z). Its tilting stroke of +/- 50° allows for a wide range of complex profiles, including mitre, slant, and off-centre joints with or without bevels.

Industrial Capacity and Build

The machine is built for heavy-duty industrial environments, supporting wall thicknesses up to 50 mm and total workpiece weights up to 5,000 kg. It features a 630 mm manual chuck with a 200 mm through-hole to facilitate versatile material handling. The overall footprint measures approximately 8,000 mm in length and 2,800 mm in width, with a total machine weight of roughly 3,000 kg.

Smart Operational Features

Operational ease is a core focus, with English-language, menu-driven software that allows operators to store and reuse previous cut programs. For enhanced safety and precision, the PLC operator panel is movable, ensuring the technician can maintain a clear line of sight to the cutting process at all times. By entering a specialised “welding seam preparation” submenu, operators can program continuous bevel changes, enabling the PLC to adjust angles automatically during the cutting cycle

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