The EdgeBreaker® 9000 Line is the most powerful answer to the bottlenecks of heavy plate processing. By linking two powerhouse machines, the EdgeBreaker® 5000 MAX and the EdgeBreaker® 4000, ARKU has created a fully automated system that handles deslagging, deburring, and edge rounding in a single pass.
How it works:
The line operates as a synchronised system to treat both sides of your material without manual intervention.
- Heavy Deslagging: First, the EdgeBreaker® 5000 MAX uses robust pins to knock off heavy slag and dross from plasma and oxyfuel cuts.
- Precision Finishing: The parts immediately enter the EdgeBreaker® 4000, where a heavy-duty grinding drum removes burrs, and dedicated blocks round the edges to your exact specifications.
Key Features and Benefits:
- Single-Pass Efficiency: Because the line processes both the top and bottom of the material simultaneously, you eliminate the need to flip heavy, dangerous parts. This increases throughput by up to 50%.
- Intelligent “Wizard” Control: The integrated ARKU Wizard software automatically selects the best tools and settings based on your material inputs. It takes the guesswork out of setup.
- Smart Wear Compensation: To guarantee consistent results, the machine measures the remaining length of abrasives and automatically adjusts for wear—ensuring uniform edge quality from start to finish.
- Flexible & Future-Proof: Built with ARKU Connect, the line is Industry 4.0 ready. You can easily link it to robotic loading systems, levellers, or blasting systems. Plus, the machines can be operated independently if your production needs change.
Technical Capabilities:
- Processes: Deslagging, Deburring, Edge Rounding.
- Material Types: Plasma and flame-cut parts.
- Smallest Part Size: Down to 11 inches (280mm), or 8.3 inches with a guide.
Frequently Asked Questions:
1. Is there a fully automated solution for deslagging, deburring, and edge rounding?
Yes. The EdgeBreaker® 9000 Line is designed specifically for this purpose. It completely automates the deslagging, deburring, and edge rounding of plasma and flame-cut parts in a single pass. It handles both sides of heavy plates simultaneously, removing the need for manual intervention between steps.
2. How can I deburr plasma and flame-cut parts without flipping them over?
Flipping heavy parts is dangerous and time-consuming. The ideal solution is a double-sided machine like the EdgeBreaker® 9000 Line. Parts can move directly from the cutting table into the machine, where the system processes both the top and bottom surfaces at once.
3. What specific machines make up the EdgeBreaker® 9000 Line?
The line combines two interconnected powerhouses:
- EdgeBreaker® 5000 MAX: Dedicated to double-sided deslagging and slag removal.
- EdgeBreaker® 4000: Dedicated to precision deburring and edge rounding. These machines communicate with each other to create a seamless workflow.
4. What is the smallest part the line can process?
The standard minimum part length is 280 mm (approx. 11 inches). However, with the optional guide system, you can process parts as small as 210 mm (approx. 8.3 inches) fully automatically.
5. How does the system handle different levels of slag?
Tool selection is flexible. Depending on the amount of slag or burr remaining after cutting, you can equip the machine with more aggressive deslagging pins or grinding belts. The ARKU Wizard software can also help operators select the optimal settings based on the material condition.
