Removing slag from flame or plasma-cut components can be slow, expensive, and unsafe when done manually. The ARKU EdgeBreaker® 5000 MAX transforms this process with a rugged, automated solution: carbide-pin slag hammers chip away tough residue from the edges—without harsh grinding—delivering clean, production-ready parts in a single pass.
Technical Data:
| Specification | Material width 1,300 mm | Material width 1,650 mm | Material width 2,000 mm |
|---|---|---|---|
| Processing | single-sided, from the bottom (optionally double-sided) | single-sided, from the bottom (optionally double-sided) | single-sided, from the bottom (optionally double-sided) |
| Material thickness | 5 – 125 mm | 5 – 125 mm | 5 – 125 mm |
| Max. passageway width | 1,300 mm | 1,650 mm | 2,000 mm |
| Weight | approx. 3,800 kg | approx. 4,800 kg | approx. 5,900 kg |
| Dimensions (L x W x H) | approx. 3,000 x 1,200 x 2,300 mm | approx. 3,400 x 1,200 x 2,300 mm | approx. 3,800 x 1,200 x 2,300 mm |
Key Advantages:
- One-pass efficiency – Remove slag from the underside—or both sides—with no need to turn parts.
- Aggressive yet controlled – Rotating pin discs strike slag rapidly, eliminating stubborn dross while protecting the underlying material.
- Rapid changeovers – Tool-free quick-change system for pin discs cuts downtime to a minimum.
- Intuitive operation – Glove-friendly graphical touchscreen guides setup and simplifies maintenance.
- Compact and scalable – Engineered for integration into modern processing lines, with optional expansion into the EdgeBreaker® 9000 Line for full deslagging, deburring, and edge rounding in one run.
Why It Matters:
- No more manual flipping or rework—your cutting operations flow clean, safe, and efficiently.
- Pre-cleaned surfaces allow seamless transition to downstream processes like deburring, laser welding, or coating.
- Automated slag removal improves safety by eliminating injury-prone angle grinders.
| Feature | Benefit |
|---|---|
| One-Pass Slag Removal | Eliminates manual flipping and speeds up production |
| Carbide Pin Slag Hammers | Powerful yet precise slag removal without heat damage |
| Tool-Free Pin Change | Fast maintenance and minimal downtime |
| Touchscreen Control | Easy to use—even with gloves on |
| Modular Integration | Expandable to a full EdgeBreaker® 9000 processing line |
Frequently Asked Questions:
1. How does the EdgeBreaker® 5000 MAX remove slag from cut parts?
The machine uses rotating discs equipped with carbide “slag hammers” (pins) to chip away slag from the underside—or optionally both sides—in a single pass.
2. Can it handle double-sided slag removal?
Yes. It can remove slag from either the bottom only or from both sides simultaneously.
3. Is it necessary to flip heavy parts for slag removal?
Not at all. The EdgeBreaker® 5000 MAX deslags parts directly where the slag forms, eliminating the safety risks and downtime associated with manually turning heavy components.
4. How easy is it to change the slag removal tools?
Tools are mounted on a quick-change system, making pin disc replacement fast and hassle-free, minimising setup time and maximising uptime.
5. Is operating this machine complex?
No, it features a glove-friendly, touch-screen HMI that guides you through setup and maintenance with intuitive prompts for error-free operation.
6. Can it process small parts effectively?
Yes. A built-in small parts guide provides controlled processing from either side, ensuring consistent results across all part sizes.
7. Can the EdgeBreaker® 5000 MAX be linked with other machines?
Absolutely. It can integrate with the EdgeBreaker® 4000, enabling complete deslagging, deburring, and edge rounding in a single, automated workflow.
