The Agen RSSA Trio represents the pinnacle of automated structural steel assembly, tacking, and welding. By integrating three industrial robots into a single synchronised workflow, the Trio model eliminates production bottlenecks and ensures continuous operation for the most demanding fabrication environments.
Unmatched Production Efficiency
The core advantage of the Trio configuration is its ability to perform simultaneous welding. While the fitting robot precisely aligns and tacks components, two dedicated welding robots work in tandem to complete seams. This optimised workflow drastically reduces cycle times compared to single or dual-robot setups, allowing manufacturers to stay ahead in highly competitive markets.
Specialised Application Models
The system is engineered in three distinct models to accommodate varying fabrication scales:
- Light Duty (LD): Designed for smaller assemblies up to 4 tons, featuring high-precision flippers for profiles up to 700mm and a 200kg handling payload.
- High Duty (HD): Engineered for large-scale projects, utilising rotators for profiles up to 1,100mm and supporting 6-ton assemblies.
- Extra Duty (XD): Built for complex and massive components, the XD model offers a 300kg handling robot payload to manage heavier steel plates while maintaining a 6-ton capacity.
Advanced Technical Integration
The Agen RSSA Trio is powered by industrial-grade components and intelligent sensing technology to ensure repeatable, high-quality results:
- Welding Excellence: Utilising water-cooled Fronius 500A power sources with synergic control and automated torch cleaning units (including wire cutting and anti-spatter application).
- Intelligent Sensing: A plate laser scan unit (± 0.50mm tolerance) and laser touch sensing (0.4mm linearity) work together to maintain precision throughout the build.
- Modern Interface: Operators manage the entire process through a 24-inch multi-touch screen designed for intuitive control of H-profiles, W-profiles, I-profiles, and box sections.
Future-Ready Customisation
Manufacturers can further tailor the Agen RSSA Trio with a wide range of optional extras, including “lights-out” manufacturing with full remote control, profile length extensions up to 18,000 mm, pre-heating units, and integrated conveyor systems for automated infeed and outfeed.
