Automate Edge Rounding to Competitively Meet 1–2mm Radius Specifications on Plasma & Laser Cut Parts
In today’s steel fabrication industry, edge rounding is no longer a nice-to-have—it’s a critical compliance step. When your client specifies a 1–2mm radius, they expect your product to support a 25-year corrosion warranty. That means your edges must be smooth, uniform, and offer maximum surface area for paint adhesion. Sharp edges? They chip, flake, and fail corrosion testing—damaging your reputation and reducing repeat business.
Manual Edge Rounding Is Costly, Inconsistent & Unscalable
Most Australian workshops still rely on:
- Angle grinders
- Pedestal drills
- Manual routing machines
These methods are labour-intensive, inconsistent, and not scalable. Even a dedicated trade assistant (earning ~$80K/year) struggles to meet edge rounding specs on complex cleats or steel parts, especially under tight deadlines and variable part sizes. Meanwhile, your offshore competitors in Asia are edge rounding automatically—often at labour costs as low as $2/hour. Unless your workshop improves edge rounding efficiency, you’re not competing on a level playing field.
What the AS 1627.0:1997 Standard Requires
Edge rounding is now a documented requirement under AS 1627.0:1997 – Metal Finishing – Preparation and Pre-Treatment of Surfaces. This standard outlines that:
- External and internal cut edges must be rounded or radiused
- A 2mm radius is recommended for optimal paint adhesion and corrosion protection
- Compliance requires consistent, traceable, and repeatable processes
If your process doesn’t meet this standard, you risk:
- Failing QA audits
- Losing project opportunities
- Rework costs and warranty claims
Automate Edge Rounding with SMS Deburring Machines
Specialist Machinery Sales (SMS) delivers automated edge rounding solutions that address all these challenges. We are the only machine tool dealer in Australia with proven experience and verifiable success installing machines that can:
- Radius parts up to 100mm thick
- Process steel parts weighing up to 800kg
- Handle small parts the size of a credit card
- Deliver a consistent 1–2mm radius on both internal and external profiles
Benefits Our Fabricators Report:
- Reduced labour costs
- Improved consistency and surface finish
- Faster turnaround time on corrosion-protected parts
- Increased client satisfaction and repeat contracts
Edge Rounding = Competitive Advantage
When automated correctly, edge rounding becomes:
- A sales advantage, not a cost
- A way to win higher-value contracts
- A step that eliminates manual rework, fatigue, and safety risks
Clients across infrastructure, mining, energy, and transport now expect edge-rounded components—make sure you’re not being priced out of tenders due to outdated, manual processes.
The SMS Edge Rounding Advantage
Here’s why Specialist Machinery Sales leads the way:
- Edge rounding machines engineered for Australian workshops
- Capability across thicknesses, weights, and materials
- Supported by local technical service and training
- Delivered with performance guarantees and reference sites
Is Your Edge Rounding Process Holding You Back?
If your team is manually grinding parts today, you’re losing:
- Time
- Money
- Clients
It’s time to re-evaluate how your business handles edge rounding. Automate the process, eliminate inconsistency, and build a workflow that meets today’s standards and tomorrow’s client expectations.
Talk to the Edge Rounding Experts at SMS
We’re here to assess your current edge rounding process and show you how automation will improve productivity, compliance, and margins. Let’s engineer your competitive advantage.
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